Unlock a New Way of Personal Expression: Explore the Birth Journey of PVC Badges
In an era that pursues uniqueness, we are always looking for carriers to showcase our individuality. From backpacks to sweatshirts, from stationery to digital products, a tiny PVC badge can instantly infuse ordinary items with exclusive charm. Today, let’s step into the wonderful world of PVC badges and uncover how this "small yet exquisite" custom art comes to life.
From Idea to Reality:The Birth Story of PVC Badges
Behind every exquisite PVC badge lies the meticulous craftsmanship of 7 rigorous processes:
1. Design Finalization
Whether it’s a hand-drawn sketch, a corporate logo, or a cartoon character, our designers will transform your ideas into digital drawings, adjusting details repeatedly until the perfect presentation is achieved.
2. Film Production
The design is converted into a high-precision film sheet—this is a crucial step to ensure the clarity of the badge’s pattern, with every line calculated with precision.
3. Copper Mold Engraving
Laser technology is used to engrave the pattern outline on a copper plate. The precision of the copper mold directly determines the detail expression of the badge, and we adhere to an error standard of 0.1mm.
4. Color Matching & Preparation
Eco-friendly PVC materials are used, and exclusive colors are blended according to design requirements—from PMS color cards to special gradients, all can be accurately reproduced.
5. High-Temperature Vulcanization Molding
The blended PVC material is poured into the copper mold and molded through vulcanization at a high temperature of 180°C. This fuses the pattern and the badge perfectly while ensuring a flexible texture.
6. Fine Edge Trimming
Experienced craftsmen manually trim the rough edges, ensuring every badge has smooth, delicate edges and a comfortable touch.
7. Quality Inspection & Packaging
After strict appearance and quality checks, each badge is individually packaged to ensure that every one delivered to you is flawless.
Image Guide: Make Your Creativity Shine
To create stunning PVC badges, high-quality image materials are key:
- Clarity is Paramount: It is recommended to provide vector graphics (AI, EPS formats are preferred) with a resolution of 300dpi or higher, or high-definition bitmaps (PNG format with a transparent background is required).
- Simpler Designs Stand Out: Overly complex patterns may affect the presentation effect; concise and clear designs often have stronger visual impact.
- Color Selection Matters: Bright color blocks are recommended. For gradient colors, pay attention to whether the transition effect can be perfectly rendered.
- Reasonable Size Planning: The common size range is 1-5cm; details of too-small patterns may not be clearly displayed.
Why Choose PVC Badges?
- Superior Material: Flexible, wear-resistant, waterproof, and moisture-proof, capable of withstanding frequent daily use.
- Wide Applicability: Suitable for scenarios such as clothing accessories, backpack pendants, stationery decorations, and corporate gifts.
- Custom Personalization: Supports small-batch customization—you can enjoy exclusive design even for an order of 10 badges.
- Eco-Friendly & Safe: Made of eco-friendly PVC materials that meet EU standards, with no odor or harmful substances.
Whether you want to create (peripherals) for your personal IP, corporate promotional gifts, or custom souvenirs for team events, PVC badges can convey unique value in a small, exquisite way. Now, upload your design and let us turn your ideas into tangible personalized items!
Contact customer service now to get your exclusive customization plan and start your journey of expression!
Website: https://www.soaringlabels.com/PVCpatch-a0062.html
